Monday, October 25, 2021

SAUDI ARAMCO FORM-175 INSPECTION & TESTING REQUIREMENTS - Saudi Aramco Standard

000175 General template for special inspection form

SAUDI ARAMCO FORM-175 

010200 HIC Testing: API 5L Line Pipe, In-Plant Piping, and Pressure Vessel Steels.

010300 PIPE: Plain End Electric Resistance or Electric Induction Welded Steel Pipe, 4“ and Above in Nominal Diameter.

010400 PIPE: High Frequency Welded Line Pipe, Class C, NPS 4 and larger.

010600 PIPE: Carbon Steel; Seamless or Longitudinal Seam Submerged-Arc Welded; Purchased Small Quantities in accordance with 01-SAMSS-038.

010700 PIPE: Beveled End, Seamless or Submerged Arc Welded, Straight or Spiral Seam, Carbon Steel Pipe  6“.

010701 PIPE: Beveled End, Seamless, Carbon Steel Pipe < 6”.

012000 PIPE & FITTINGS: Fiberglass; TRP (Glass-Fiber-Reinforced Thermosetting Resin) & RPMP (Glass-Fiber-Reinforced Plastic-Mortar).

012500 CONCRETE MORTAR LINING: for Internal Surfaces of Line Pipe and Fittings.

012800 CONCRETE WEIGHT COATING; For Line Pipe Used Underwater.

013100 "(a)   PIPE: Fabrication of Spools; Carbon, Alloy, High Strength Special, Low and High Temperature Steels.

(b)   PIPE BENDS; Shop Formed; Cold Bends, Furnace Hot Bends and Induction Bends."

014300 TUBES: for Condensers, Tubular Heat-Exchangers, and Similar Heat Transfer Apparatus, Seamless cold-drawn low-carbon steel; 1/8” to 3” outside diameter.

014301 TUBES: for Condensers and Heat Exchangers, Externally Helical, Integrally Finned Aluminum-alloy Seamless with finned or un-finned ends, with continuous fins, or with un-finned sections; up to 2 in. outside diameter.

014400 CONDENSER TUBES: Seamless tube and ferrule stock of copper and various copper alloys up to 31/8” inch inclusive, in diameter for use in surface condensers, evaporators, and heat exchangers.

017800 PIPE: Seamless 1” and Larger; and Straight Seam Submerged Arc Welded 16” and Larger; for Low Temperature Service.

SAUDI ARAMCO FORM-175 

018200 PIPE: Seamless or Welded; Carbon or Alloy Steel; A312; A335; A376; A430 or A524.

018400 PIPE: Electric Fusion Welded Austenitic Chromium Nickel Alloy Steel Pipe for High Temperature Service.

019500 PIPE: High Temperature, ASTM A-369; A-426; A-451, or A-660.

019800 PIPING: Auxiliary; For Mechanical Equipment Associated with Compressors, Pumps, Fans, Turbines and Gears.

022500 FLANGES, SPECTACLE PLATES, SPACERS & BLINDS.

022501 "FLANGES: Weld Neck, Forged Steel; for Temperature Ranges From -50C to

+425C; Classes A105; A350 LF2, LF6CL1 & 2; A266 CL2 & 4; A707 L3CL1, 3 &

4, L5 CL3 & 4 and Approved Equivalents; Includes Welding Ends for Swivel Ring and Lapped Joint Flanges."

023400 PIPE COMPONENTS: Low Temperature Service, Wrought Carbon Steel and Alloy Steel; Seamless & Welded Construction; Includes elbows, tees, welding outlets, reducers, caps, bosses, couplings, unions, bushings, swaged nipples, pipe nipples, stub ends, blind flanges, spectacle plates, spacers & slip blinds. Sizes ¾”.

023800 JOINTS/SPOOLS: Insulating, for Cathodic Protection.

026100 FITTINGS: Pipe, Butt Welding; Grade WPB Wrought Carbon Steel & High Strength Fittings; Seamless or Welded; Suitable for wet, sour service. Excludes cast fittings, corrosion resistant alloy fittings and pipe bends.

026400 FITTINGS: For Use In HOT TAP and/or Stopple Operations; Wet & Sweet Sour Services; Include - Split Tees, Stopple Fittings, Full Encirclement Saddles, Flanges, Lock-O-Ring (LOR) Flanges.

026500 FITTINGS: ALLOY STEEL (INCLUDING STAINLESS STEEL).

026800 TRAP, SCRAPER: Permanent Scraper Traps for Line Sizes 4”, for Pressure Ratings of Class 150 to 1500. Applies to Water or Hydrocarbon Services, Onshore and Offshore.

030100 Stockiest Supplied Inspectable Materials

043000 Valve Material Certification Requirements: for SA-175 forms 043600, 043601, 045600 & 341900.

043600 VALVES; Metallic; Includes gate, globe, angle, check, needle, ball, plug, piston, butterfly and choke; Excludes Control, safety-relief, relief, surge relief, solenoid, pilot (& other valves classified under SAMS Class 34), wellhead valves under SAMS Class 45 and API 6A

043601 VALVE: Low Severity, utility service in cast iron, brass material, and butterfly valves. Excluding high performance butterfly valves.

045600 "VALVES & CHOKES: API SPEC 6A 10,000 PSI  1 13/16”; For Use in Sour Wet

Services Downstream of the Wellhead and Tree Assembly."

060100 GASKETS: Metal, Spiral-Wound or Jacketed.

070200 MANILA OR NYLON ROPE.

070600 WIRE OR WIRE ROPE.

071300 SLINGS: Using Chain, Wire Rope, Manila, Nylon, Polyester, Polypropylene or Synthetic Webbing.

080100 HOSES: Marine Oil; Offshore Tanker Loading.

080101 HOSES: Oil Suction and Discharge Services; For Dock Tanker Loading.

090100 SCAFFOLD PLANK: Wood, for use with all scaffolding except where restricted by load limitations or other site conditions.

090200 LUMBER: Wood Piles, Timbers and Ties.

090700 DOORS: Wood Flush, Solid Core; Fire Rated.

091300 COATING: Shop Applied, Internal or External.

091400 COATING: Shop Applied; For Drilling Tubulars.

091900 COATING: SHOP APPLIED, For Tanks, Piping, Pipelines (and Associated Appurtenances & Fittings), Structures, Process Equipment, Internal & External; Onshore, Offshore and/or Sub sea.

092000 COATING: SHOP APPLIED (Electrostatic Spray); Fusion Bonded Epoxy on Deformed and Plain Steel Reinforcing Bars.

092100 COATING: SHOP APPLIED; Application of Composite Fluropolymer / Ceramic Coatings to Fasteners.

092200 COATING: Shop Applied; Extruded 3-Layer Polypropylene & 3-Layer P.E. Polyethylene External Coating for Line Pipe.

100100 FASTENERS: Alloy or Stainless Steel Nuts & Bolting Materials: Bars, Bolts, Screws, Studs, Stud Blots, & Wire; For use in High or Low Temperature Services.

120100 STEEL STRUCTURES: (Excludes Offshore Structures and Pre-engineering Metal Buildings).

120200 BUILDING: Metal; One Story, Pre-engineered.

120400 DOORS AND FRAMES: Steel; Fire Rated or Blast Resistant.

120500 TOWER: Communication.

120700 FENCING: Security, Fabricated Gates

121400 "STRUCTURAL PLATES ROLLED SHAPES, TUBULARS: Carbon Steel or

Carbon Manganese Steel, For Fixed Offshore Platforms."

121600 FIBER REINFORCED PLASTICS (FRP) Grating and FRP Components

121900 BUILDING: Pre-fabricated.

130300 GEAR UNITS: Special purpose.

130900 COUPLING: Shaft, Special Purpose.

131000 GEAR UNITS: General Purpose, Limited to 3,000 HP.

140200 TRANSFORMER: Distribution; Pad-Mounted, Compartmental-Type, Self-cooled, Three-Phase.

140300 TRANSFORMERS: Power; 3 Phase, Dry Type, 501 KVA and Larger.

140400 TRANSFORMER: Distribution; Overhead Type, Self-Cooled, Single-Phase and Three-Phase.

140500 TRANSFORMERS: Power; Oil Filled, 60 Hz.

142100 WOOD: Utility Pole.

142101 WOOD: Cross Arm or Cross Braces.

150100 "SUBMARINE POWER CABLE 5 KV THROUGH 115 KV: Designed to AEIC and

ICEA Specifications."

150200 MEDIUM VOLTAGE POWER CABLE: Solid Dielectric Insulated Cables for Rated Voltages of 5 kV through 35 kV

150300 HIGH VOLTAGE POWER CABLE: High Pressure Pipe Type, and Low and Medium Pressure Self-Contained Liquid Filled.

150400 HIGH VOLTAGE POWER CABLE: Solid Dielectric Insulated Cables for Rated Voltages of 69 kV through 138 kV.

160100 "POWER CIRCUIT BREAKER SWITCHGEAR and DRAWOUT POWER

CIRCUIT BREAKERS: Metal-Enclosed, Low Voltage"

160300 INDOOR CONTROLGEAR; High Voltage, Built to Either IEC or NA, 50 or 60 Hz, 3 Phase up to 4160 volts.

160400 CONTROL SWITCHBOARDS.

160500 SWITCHGEAR: Metal-Clad, Air Insulated, Indoor, 1 to 38 KV.

160600 Metal Enclosed Bus: Indoor and Outdoor; Self-Cooled, Non-segregated-phase, Rated up to and including 34.5 KV.

160700 SF6 Gas Insulated Circuit Breakers Outdoor – 34.5 kV through 230 kV

162000 INDOOR CONTROLGEAR; Low Voltage, Built to Either IEC or NA, 50 or 60 Hz, 3 Phase up to 480 volts, or Single Phase up to 277 volts.

162600 SWITCHGEAR: Load Interrupting, Manually Operated, Pad Mounted, Circuit Breakers & Fuses, 1 KV Through 15 KV.

162700 OUTDOOR SWITCHRACK, Low Voltage

170200 MOTORS, ELECTRIC: Severe Duty Totally Enclosed Squirrel Cage Induction Motors to 500 HP, 4000 V or Below and Explosion Proof Motors.

170300 MOTORS: Form-Wound, Squirrel-cage Induction 250 HP and Larger, or Brushless Synchronous 500 HP and Larger.

170301 GENERATORS: Brushless, Synchronous, Continuous Duty, 3 Phases, 60 Hertz, 600 to 6500 KVA, Built to ANSI/NEMA MG1-22.

170400 "DIESEL ENGINE GENERATOR SETS: Stationary or Potable, Rated From

35 kW up to and Including 2000 kW. This is not Applicable to Shipboard Marine Installations."

170700 RECTIFIERS; Conventional (Tap Adjustable) or Phase Controlled.

171300 GALVANIC ANODES: For Cathodic Protection.

171400 IMPRESSED CURRENT ANODES: For Cathodic Protection.

171500 CABLE: 600 Volts MAX., for Cathodic Protection.

172500 BATTERY CHARGER.

172600 BATTERY CHARGER/RECTIFIER with rating less than 100 ADC: indoor, electrically controlled, for charging stationary lead-acid or nickel-cadmium batteries.

173100 POWER SUPPLY, PHOTOVOLTAIC (PV): For Cathodic Protection.

173400 "UNINTERUPTABLE POWER SUPPLY (UPS) SYSTEMS: Continuous-Duty,

Solid State, 1 and 3 Phase, 60 or 50 Hertz, 10 KVA or Larger Rated Capacity."

173700 AUXILIARY ELECTRICAL SYSTEMS: As provided on custom-engineered, factory-assembled and pre-wired equipment skids.

173800 STATIONARY BATTERIES.

220200 FLOAT: For Submarine Oil Hose, 12" to 24" Diameter.

220300 CHAIN, ANCHOR CHAIN, SHACKLES or SWIVELS.

220500 Building and Inspection of a Hydrographic Survey Vessel (Launch)

230100 DISTRIBUTED CONTROL SYSTEM (DCS): Equipment and Associated Software; Excludes Advanced Control Systems, Field Instrumentation, Auxiliary Systems, Remote Terminal Units, and Management Information Systems.

230200 SUPERVISORY CONTROL and DATA ACQUISITION (SCADA) System.

230300 TERMINAL MANAGEMENT SYSTEM (TMS) EQUIPMENT AND ASSOCIATED SOFTWARE.

270200 PACKAGED WATER-COOLED CENTRIFUGAL CHILLERS.

270300 DIRECT EXPANSION AIR CONDITIONING SYSTEMS: For Offshore Facilities, 10-Ton Cooling Capacity and Over.

300100 DIESEL ENGINES: Reciprocating, Compression-Ignition.

310100 TWIN-SCREW MULTIPHASE PUMP: API 676

310200 MECHANICAL SEALS FOR PUMPS

310300 PUMPS: Positive Displacement Rotary.

310400 PUMPS: Positive Displacement Reciprocating.

310500 PUMPS: Centrifugal, Horizontal, End Suction Single Stage, or Vertical In-line.

310600 PUMP: API, Centrifugal.

310700 Fire Pumps: Centrifugal, Horizontal and Vertical

310800 HELICAL-AXIAL MULTIPHASE PUMP: API 610 (Modified)

310900 PUMPS: Submersible, Bowl Type, Including Electric Motors.

311400 PUMPS: Jet Fuel Additives Injection, Product Hydraulic Turbine Driven

311500 PUMPS: Positive Displacement, Controlled Volume, Diaphragm & Packed Plunger Types. (Excluded: Diaphragm Pumps using Mechanical Actuation)

311800 COMPRESSOR: Reciprocating for Process Air or Gas Service

311900 COMPRESSOR: Centrifugal

311901 AIR COMPRESSOR: Centrifugal, Constant Speed, Packaged, Integrally Geared, Including Accessories.

312000 COMPRESSOR: Integrally Geared, Centrifugal.

312200 COMPRESSOR: Reciprocating, In Plant And Instrument Air Service. This Does Not Apply To Compressors For Services Requiring Less Than 140 SCFM.

312400 COMPRESSOR: Rotary, for General Refinery Service.

312600 Dry Gas Seals for Gas Compressors

313100 HOISTS OR OVERHEAD CRANES: Lifting Capacity Over 500 Kg.

313800 "CENTRIFUGAL FLUOROCARBON REFRIGERATION UNITS: For Industrial /

Process Applications, on & Offshore, This Does Not Apply to Refrigeration Units for Utility Service."

320200 TURBINE: Steam, General Purpose or Special Purpose

320300 "POSITIVE MATERIAL IDENTIFICATION (PMI): For ASME B31.3, B31.4, and

B31.8 Piping components, including welds, and other piping or equipment where specified in the SAMS or Purchase Order."

321300 BOILER: Power; Water tube.

321500 High Intensity Burner for sulfur recovery unit combustion chamber.

321900 PRESSURE VESSEL

323100 HEAT EXCHANGERS: Shell and Tubes.

323300 HEAT EXCHANGERS: Plate and frame

323400 HEAT EXCHANGERS: Electrical, Immersion-type.

323500 FLOATING HEADS, or TUBE BUNDLES, Separately Ordered.

323600 HEAT EXCHANGERS; UNCLAD AIR-COOLED.

323700 HEATER:  Direct fired.

324300 COOLING TOWERS: Induced Draft, Used for Domestic and Industrial Applications.

324900 TANKS: Atmospheric, Steel, Within The Scope of API-650; Except for Tanks According to Appendix F of the The Same Standard.

324901 TANKS: Low Pressure, Steel, Within The Scope of API-620. Except for Tanks According to Appendix Q and Double Wall Tanks according to Appendix R of the Same Standard.

325000 COLUMN TRAYS AND PACKING

325100 TANKS: Steel; Aboveground or Underground to API-12F, API-650 Appendix-J, UL-58, and UL-142.

325200 TANK: Fiberglass; Underground; UL-1316 or ASTM D4021, Single or Double Wall; Spherical or Horizontal.

325300 TANK: Aboveground, Fiberglass to AWWA D120, ASTM D3299, API-12P.

325400 Reverse OSMOSIS Systems

325500 "INLET AIR FILTRATION SYSTEMS for; (A) COMBUSTION GAS TURBINES to 32-SAMSS-008; (B) CENTRIFUGAL AIR COMPRESSORS to 32-SAMSS-016;

For use in both onshore and offshore environments. Systems are limited to the automatic pulse-jet self-cleaning type."

"325501

325502

325503

325504

325505

325506

325507

325508

325509

325510

325511

325512

325513

325514

325515

325516

325517

325518

325519" COMBUSTION GAS TURBINE BACKAGE.

326100 "LUBRICATION, SHAFT SEALING and CONTROL OIL SYSTEMS: This form is

not applicable to Combustion Gas Turbine Lubrication Systems."

326700 FLARE SYSTEMS: Including Flare Stacks, Flare Tips, Dry Gas Seals, and Knockout & Liquid-Seal Drums.

327300 MIXERS: Side Entry.

328110 REFRACTORIES: Hydraulic-Setting, Castable Systems; To be used on pressure vessels, boilers, process heaters; HEX’s, piping and flares tips.

328120 REFRACTORIES: Ceramic Fiber System (RCF)for Boilers and Process Heaters.

340100 VALVES: Control, Steel, General Service, Pneumatic Operated, Up to and Including Class 600 ratings.

340200 INSTRUMENTATION FOR PACKAGED UNITS

341000 ACTUATORS, VALVE (a) Pneumatic Actuators ON-OFF Service to 34-SAMSS- 716; (b) Electric Motor Operated Valve Actuators to 34-SAMSS-718.

341001 ACTUATOR, VALVE, HYDRAULIC: With Integral or Remote Power Unit for Rising Stem and Quarter Turn Valves. Excluded are Actuators for Offshore Well Platforms and Wellhead Valves.

341600 AUTOMATIC TANK GAUGING EQUIPMENT (a) Float Type, Spring Motor Driven; (b) Displace Type, Servo-Motor Driven.

341900 VALVE: Safety Relief Conventional And Balanced Type.

342000 VALVE: Safety Relief, Pilot Operated Types.

342800 MECHANICAL METER PROVERS: Bi-Directional Displacement-Type; For Use In Royalty And Custody Transfer Applications (Covers Complete Packaged And Skid-Mounted Unit Including Pipe-Prover Valves, Locally Installed Instruments And Auxiliary Equipment For Meter).

342900 METER: Flow, Turbine.

343000 METERS: Positive Displacement, Liquid and Gas.

343100 "INSTRUMENT CONTROL PANELS:

1.    INDOOR; To 34-SAMSSS-820 for Panels, Cabinets, Consoles and Marshalling Cabinets in Electrically Unclassified Air-Conditioned Buildings.

2.    OUTDOOR; To 34-SAMSSS-821 for Panels and Cabinets for Locations in Electrically Classified or Unclassified Outdoor Areas."

343200 CHROMATOGRAPHS: Process Gas.

343300 ANNUNCIATORS

343500 "FIRE DETECTION and ALARM SYSTEMS: Includes But Not Limited To, Fire Alarm Control Panels, Associated Detectors, Manual Alarm Box Stations, Visual

& Audible Devices (Sirens, Bells, Horns, etc.), UV Detection Systems, External Terminal Strips, Power Supplies."

343600 PIPELINES LEAK DETECTION SYSTEMS (LDS)

344000 PROGRAMMABLE LOGIC CONTROLLER

344200 ESD LOGIC SYSTEM

344300 RELAY EMERGENCY SHUTDOWN SYSTEMS

344400 "PROGRAMMABLE CONTROLLER BASED ESD SYSTEMS: Fail – Safe, Fault

- Tolerant"

344900 MONITORS: Combustible Gas or Hydrogen Sulfide, Stationary.

345100 MONITORING SYSTEMS: Vibration, Axial Position, and Bearing Temperature.

345300 DENSITY METERS

345400 ANALYZER: OXYGEN;  Covers Flue Gas, Trace, Dissolved On-Line or Portable Analyzers.

345600 FLAME MONITORING SYSTEMS: For igniters and burners used in fired equipment.

347400 ANALYZER: MOISTURE; Covers Both In-Line (or “in-situ”) and Extractive.

347500 "AUTOMATIC SAMPLERS: for Petroleum and Petroleum Products (See Note 2

for Exceptions)."

347600 "INSTRUMENTATION AND THERMOCOUPLE EXTENSION CABLE: For

Signaling and Control Purposes (Excluding Data Highway Cable)."

348000 Inspect TETRA Device Operating in Hazardous Area.

450100 CASING AND TUBING.

450400 DRILL PIPE.

450600 CASING: API-5L STEEL GRADES X-42 TO X-70 (Note 1).

450700 COATING: Shop applied, external FBE; for Drilling Tubulars, Cathodically Protected OCTG.

451400 WIRE ROPE: includes Drill Line, Raising Line & Cable, and Wire line (Well Measuring).

451500 DOWNHOLE COMPLETION EQUIPMENT

451600 BLOWOUT PREVENTERS (BOP) HOSES

451700 "ANNULAR & RAM TYPE BOP UNITS AND DIVERTERS: All Working Pressure

Ranges."

451900 ROTARY OR VIBRATOR HOSE

452000 ROTARY SWIVER

452100 ROTARY SWIVEL, DRILLING HOOK, TRAVELLING BLOCK or HOOK- BLOCK COMBINATION

452300 DRILL COLLARS WITH INTEGRAL CONNECTORS & KELLYS.

452400 TOP DRIVE DRILLING SYSTEM

453100 CEMENTS FOR WELL CEMENTING.

453600 WELLHEAD COMPONENTS: Back Pressure Valves and two Way check Valves.

453700 WELLHEAD COMPONENTS: Polished Nipples, Tubing Hanger.

453800 "WELL HEAD EQUIPMENT: API 6A, PSL, 1-2, SOUR WET SERVICE

(Note 1 & 2)."

453900 WELLHEAD EQUIPMENT: API 6A, PSL 3 & 4, Sour Wet Service (Note 1).

454000 WELL CONTROL EQUIPMENT.

454100 ACTUATOR ASSEMBLY: Hydraulic; SSV

454400 VALVE ASSEMBLY: Safety, Subsurface.

454500 MUD VALVE and LOW TORQUE VALVES.

460100 DRILLING EQUIPMENT SPARE PARTS: Ordered Directly from the Original Equipment Manufacturers (OEM) or through Distributors.

730100 ROTORS: Separately Ordered for Turbines.

740100 PANTOGRAPH (OUTBOARD) CABLES: For Marine Loading Arms, Galvanized & Non-Galvanized, Size 7/8 inch to 1-3/4 inch Nominal Diameter.

780000 CENTAC ROTOR ASSEMBLY - ALL STAGES (SPARES).

790700 IMPELLER: Separately Ordered, for API Pumps with rated power equal to or grater than 300 HP per stage.

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